Introduction
Isoporc is one of Quebec's largest pork producers, raising close to 335,000 pigs every year. Through full vertical integration — from feed to processing — Isoporc runs a complex supply chain spanning more than 300 silos across about a hundred partner farms. In a business where every forecasting error can cost time, resources and animal performance, Isoporc set out to modernize its inventory management with a reliable, future-proof solution. With AgFlo, Isoporc chose a complete solution that goes far beyond a simple sensor to become a centralized data platform, accessible in near real time and built for the years ahead.
The initial challenges
- Partial visibility on stock levels, raising the risk of stockouts and rush orders.
- Wrong or late orders, disrupting production planning.
- Significant logistics costs, with unoptimized deliveries and costly end-of-batch pickups.
- Difficulty guaranteeing precise adherence to the feeding program, especially critical when feed costs are higher.
The solution put in place
After a rigorous pilot phase, Isoporc rolled out the AgFlo solution at scale. Compared with other, more complex and costly systems, AgFlo won them over with:
- Mobile, accurate and affordable sensors, easy to install and to retrieve if a farm relationship changes.
- Compatibility with silos of varying sizes and materials.
- Field-validated accuracy: 98% of readings within less than a ton of industrial scales.
A data management platform
But above all, AgFlo stood out with its data management software platform, the true heart of the solution:
- Visual silo mapping with color-coded level indicators.
- Consumption curves and detailed history.
- Centralized, near real-time access from any connected device.
- Successful test of remote feed ordering, a first step toward full automation.
The concrete benefits observed
Unmatched accuracy
- 98% reliability, versus 65-75% for manual estimates.
- Fewer risks of stockouts or overfilled silos.
Optimized costs and transport
- Fewer deliveries and better route planning.
- Fewer end-of-batch pickups, limiting costly handling and quality losses.
- A positive impact on the carbon footprint.
Direct economic gains
- Savings of several thousand dollars per farm from better adherence to the feeding program and optimized logistics.
Safety and peace of mind
- Fewer unnecessary trips.
- Less uncertainty for producers and teams.
Outlook and vision for the future
Building on these results, Isoporc and its parent company, Groupe Mario Côté, committed in 2025 to a massive rollout of 900 additional sensors, covering their entire farm network and part of their partner sites. The ambition is to go even further, by:
- Automating feed orders based on near real-time data.
- Integrating the AgFlo platform with the mill's production and logistics software, to synchronize manufacturing and transport.
- Giving producers direct access to track and manage their own stock.
Conclusion
With this approach, Isoporc affirms its leadership and embodies the vision of a connected, high-performing and sustainable mill. By partnering with AgFlo, Isoporc took a major step toward digitizing its operations: precision, simplicity and robustness turned everyday challenges into opportunities for efficiency and economic performance.